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Electrification of off-road vehicle powertrains can increase mobility, improve energy efficiency, and enable new utility by providing high amounts of electrical power for auxiliary devices. These vehicles often operate in extreme temperature conditions at low ground speeds and high power levels while also having significant cooling airpath restrictions. The restrictions are a consequence of having grilles and/or louvers in the airpath to prevent damage from the operating environment. Moreover, the maximum operating temperatures for high voltage electrical components, like batteries, motors, and power-electronics, can be significantly lower than those of the internal combustion engine. Rejecting heat at a lower temperature gradient requires higher flow rates of air for effective heat exchange to the operating environment at extreme temperature conditions.

High compression ratios are critical to increasing the efficiency of spark ignition engines, but the trend in downsized and down sped configurations has brought attention to the nominally low compression ratios used to avoid knock. Knock is an abnormal combustion event defined by the acoustic sound caused by end-gas auto-ignition ahead of the flame front. In order to avoid engine-damaging levels of knock, low compression ratios and retarded combustion phasing at high loads are used, both of which lower efficiency. Low carbon alternative fuels such as ethanol or water-based alcohol fuels combine strong chemical auto-ignition resistance with large charge cooling characteristics that can suppress knock and enable optimal combustion phasing, thus allowing an increase in the compression ratio.

Strategies for evaluating the impact of mission requirements on the design of mission-specific vehicles are needed to enable project managers to assess potential benefits and associated costs of changes in requirements. Top-level requirements that cause significant cascaded difficulties on lower-level requirements should be identified and presented to decision-makers. This paper aims to introduce formal methods and computational tools to enable the analysis and allocation of mission requirements.

Automotive simulators offer an immersive environment to operate vehicle systems in a safe and repeatable manner. A fundamental question exists regarding their effectiveness for an identified task. For instance, driving simulators can play a significant role in evaluating vehicle designs, developing safety regulations, supporting human factors engineering research, administering driver training and education, and offering individual entertainment. Some of the driving simulator technology users include automotive manufacturers and suppliers, research laboratories at universities and government agencies, driver education and training programs, and motorsports and racing entertainment venues. In each case, the simulator capabilities and functionality must encompass the expectations of the driver to permit their perception of realistic scenarios for evaluation. This paper investigates three driving simulators in terms of their hardware and software, as well as their applications.

Automotive and truck manufacturers are introducing electric propulsion systems into their ground vehicles to reduce fossil fuel consumption and harmful tailpipe emissions. The mobility shift to electric motors requires a compact thermal management system that can accommodate heat dissipation demands with minimum energy consumption in a confined space. An innovative cooling system design, emphasizing passive cooling methods coupled with a small liquid system, using a thermal bus architecture has been explored. The laboratory experiment features an emulated electric motor interfaced to a thermal cradle and multiple heat rejection pathways to evaluate the transfer of generated heat to the ambient surroundings. The thermal response of passive (e.g., carbon fiber, high thermal conductivity material, thermosyphon) and active cooling systems are investigated for two operating scenarios.

In modern passenger vehicles, A-pillar plays an important role in its passive safety by minimizing the deformation of passenger compartment during the crash. To meet various crash requirements, as well as sometimes due to demand of vehicle styling, A-pillar cross section of modern vehicles is generally wider. This wider cross section acts as an increased obstruction to the field of vision of the driver. It is considered detrimental for the safety of road users. The current work proposes an innovative design solution to reduce the obstruction angle due to an A-pillar. It also addresses the weight reduction objective. This is done by utilizing the noble properties of Carbon Fiber Reinforced Polymers (CFRP). Carbon Fiber Reinforced Polymers (CFRP) offer flexibility for complex design. Due to high specific strength and stiffness, CFRP's are suitable candidate for design considerations presented in this study.

Fully autonomous vehicles have the potential to fundamentally transform the future transportation system. While previous research has examined individuals’ perceptions towards fully autonomous vehicles, a complete understanding of attitudes and opinions across the lifespan is unknown. Therefore, individuals’ awareness, acceptance, and preferences towards autonomous vehicles were obtained from 75 participants through interviews with three diverse groups of participants: 20 automotive engineering graduate students who were building an autonomous concept vehicle, 21 non-technical adults, and 34 senior citizens. The results showed that regardless of age, an individual’s readiness to ride in a fully autonomous vehicle and the vehicle’s requirements were influenced by the users’ understanding of autonomous vehicles.

Digital twin technology has become impactful in Industry 4.0 as it enables engineers to design, simulate, and analyze complex systems and products. As a result of the synergy between physical and virtual realms, innovation in the “real twin” or actual product is more effectively fostered. The availability of verified computer models that describe the target system is important for realistic simulations that provide operating behaviors that can be leveraged for future design studies or predictive maintenance algorithms. In this paper, a digital twin is created for an offroad tracked vehicle that can operate in either autonomous or remote-control modes. Mathematical models are presented and implemented to describe the twin track and vehicle chassis governing dynamics. These components are interfaced through the nonlinear suspension elements and distributed bogies.

The design of transportation vehicles, whether passenger or commercial, typically involves a lengthy process from concept to prototype and eventual manufacture. To improve competitiveness, original equipment manufacturers are continually exploring ways to shorten the design process. The application of digital tools such as computer-aided-design and computer-aided-engineering, as well as model-based computer simulation enable team members to virtually design and evaluate ideas within realistic operating environments. Recent advances in machine learning (ML)/artificial intelligence (AI) can be integrated into this paradigm to shorten the initial design sequence through the creation of digital agents. A digital agent can intelligently explore the design space to identify promising component features which can be collectively assessed within a virtual vehicle simulation.

Tradespace exploration (TSE) describes the activity occurring early in the design process through which stakeholders explore a broad solution space in search of more-optimal alternatives. In doing so, these stakeholders attempt to maximize the utility inherent in the chosen solution while understanding the tradeoffs and compromises that may be required to find an acceptable solution. In the field of vehicle design, tradespaces are often comprised of vast amounts of alternatives which increases the complexity of the decision-making process. Additionally, the number of stakeholders has grown, as decision-makers seek to include more variety in both perspectives and expertise. As such, decision-making stakeholders can often find themselves working at odds and attempting to maximize vastly different objectives in the process. One way to rectify these contrasting viewpoints can be to intentionally introduce a group framing prior to the start of decision making.